Laxmi En-fab Private Limited
GIDC Vatwa, Ahmedabad, Gujarat
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Product description
Autoclaved aerated concrete (AAC)is the material of choice for building applications, such as residential, commercial, industrial and agricultural buildings, hotels, schools and hospitals, etc., - an excellent building material for all climatic conditions. It is used for all walls, external or internal, loadbearing or non-loadbearing walls, basement walls, infill walls to framed structures, party walls, fire break walls, etc.
Product specification
Laxmi En Fab Pvt. Ltd. Manufacture different capacity AAC plant like
- 35 CM – expandable up to 105 CM
- 120 CM – expandable up to 300 CM
- 300 CM – expandable up to 500 CM
- 500 CM – expandable up to 1000 CM
Product Details:
| Minimum Order Quantity | 1 Unit |
| Capacity | As per customer requirement |
| Model/Type | 30-500 cubic meter |
| Brand/Make | Laxmi En-Fab |
| Condition | New |
| Color | As per standard |
| Autoclave | As per plant capacity |
| Automatic | Fully automatic if required |
Batching System
Pouring & mixing machine is the main equipments in Workshop section of batching pouring covering by The AAC production line. After being metered, various Kinds of raw material and water will be poured into the Cylinder of this pouring & mixing machine, and then All of them will be mixed together into the expected Slurry which will be proper for subsequent pouring. Upon opening the discharge butterfly valve, the slurry will be poured into the mould for pre-curing.
Tilting Crane
Tilting crane turns the block (with mould and side plate) by 90 degrees in air, then hanging on cutting platform or cutting car, to de-mould and cut. In addition, group moulds after de-moulding and side plates of returning back. After grouping, they are hung to pouring return line to carry cycle pouring.
Grouping Crane
After Cutting, Semi-product crane hand blocks on steam curing car, and group before into autoclave. This device have simple structure, suitable operation good quality & easy to maintain. Grouping crane transfer cake, steam trolley, side plate at proper requires position without damaging cake
.Mould Box
Mould is the key equipment included in the AAC production line. When the slurry is poured into mould, it will be subject to pre-curing with the occurrence of foaming then the “cake” ready for subsequent cutting will be available.
Side Plate
Side plate is the tool that matched with mould box for pouring & pre-curing process. And also carrying cake for finished cutting & go into the autoclave. We can also say that Side plate is used for carrying AAC block to cut stack and steam.
Steam Trolley
The Steam trolley is the tool carrying the mould box side plates as well as the block body out of the autoclave. Steam trolley hold in high temperature & pressure so required high temperature bearing as well as heavy structure.
Cutting Machine
Cutting machine is the key equipment in the AAC Production line, the working Principle is the tiling hanger turns the mould 90 degrees in the air, open the mould and takes block onto the cutting cart together with the side plate. The cutting car was driven by the motor. The block would be driven for horizontal and vertical cutting. The cutting cart will move to semi-finished product hoister, and the hoister loads the cut block to trolley in front of the autoclave for grouping. The cutting cart will back for new round cutting
Autoclave
AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most devices for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure.AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapor.
The Main Parts are made by Autoclave Body, Cover, Hand-Operated reducer, Safe Blocking Device, Support Saddle, and Valve Meter etc. The body is a principle and cylindrical device made of steel. We fabricate a comprehensive range of Autoclaves which are preferred for their high tensile strength and better service life. Fabricated with the aid of advanced technology, these devices are minutely tested on quality grounds for ensuring better results.
Slurry Making Pit
It is a Fly Ash Slurry Tank in which we stored fly ash Slurry with law rotate speed, so it can keep slurry from precipitating.
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Capacity | 30-500 cubic meter |
| Autoclave | As per production capacity of the plant |
| Warranty | 1 Year |
| Brand | Laxmi En-Fab |
| Production Capacity | As per client requirement |
| Automation | Fully automation if required |
Batching System
Pouring & mixing machine is the main equipments in Workshop section of batching pouring covering by The AAC production line. After being metered, various Kinds of raw material and water will be poured into the Cylinder of this pouring & mixing machine, and then All of them will be mixed together into the expected Slurry which will be proper for subsequent pouring. Upon opening the discharge butterfly valve, the slurry will be poured into the mould for pre-curing.
Tilting Crane
Tilting crane turns the block (with mould and side plate) by 90 degrees in air, then hanging on cutting platform or cutting car, to de-mould and cut. In addition, group moulds after de-moulding and side plates of returning back. After grouping, they are hung to pouring return line to carry cycle pouring.
Grouping Crane
After Cutting, Semi-product crane hand blocks on steam curing car, and group before into autoclave. This device have simple structure, suitable operation good quality & easy to maintain. Grouping crane transfer cake, steam trolley, side plate at proper requires position without damaging cake
Mould Box
Mould is the key equipment included in the AAC production line. When the slurry is poured into mould, it will be subject to pre-curing with the occurrence of foaming then the “cake” ready for subsequent cutting will be available.
Side Plate
Side plate is the tool that matched with mould box for pouring & pre-curing process. And also carrying cake for finished cutting & go into the autoclave. We can also say that Side plate is used for carrying AAC block to cut stack and steam.
Steam Trolley
The Steam trolley is the tool carrying the mould box side plates as well as the block body out of the autoclave. Steam trolley hold in high temperature & pressure so required high temperature bearing as well as heavy structure.
Cutting Machine
Cutting machine is the key equipment in the AAC Production line, the working Principle is the tiling hanger turns the mould 90 degrees in the air, open the mould and takes block onto the cutting cart together with the side plate. The cutting car was driven by the motor. The block would be driven for horizontal and vertical cutting. The cutting cart will move to semi-finished product hoister, and the hoister loads the cut block to trolley in front of the autoclave for grouping. The cutting cart will back for new round cutting
Autoclave
AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most devices for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure.AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapor.
The Main Parts are made by Autoclave Body, Cover, Hand-Operated reducer, Safe Blocking Device, Support Saddle, and Valve Meter etc. The body is a principle and cylindrical device made of steel. We fabricate a comprehensive range of Autoclaves which are preferred for their high tensile strength and better service life. Fabricated with the aid of advanced technology, these devices are minutely tested on quality grounds for ensuring better results.
Slurry Making Pit
It is a Fly Ash Slurry Tank in which we stored fly ash Slurry with law rotate speed, so it can keep slurry from precipitating.
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Capacity | 30-500 cubic meter |
| Brand/Make | Laxmi En-Fab |
| Condition | New |
| Color | As per standard |
| Autoclave | As per plant capacity |
| Automatic | Fully automatic if required |
Batching System
Pouring & mixing machine is the main equipments in Workshop section of batching pouring covering by The AAC production line. After being metered, various Kinds of raw material and water will be poured into the Cylinder of this pouring & mixing machine, and then All of them will be mixed together into the expected Slurry which will be proper for subsequent pouring. Upon opening the discharge butterfly valve, the slurry will be poured into the mould for pre-curing.
Tilting Crane
Tilting crane turns the block (with mould and side plate) by 90 degrees in air, then hanging on cutting platform or cutting car, to de-mould and cut. In addition, group moulds after de-moulding and side plates of returning back. After grouping, they are hung to pouring return line to carry cycle pouring.
Grouping Crane
After Cutting, Semi-product crane hand blocks on steam curing car, and group before into autoclave. This device have simple structure, suitable operation good quality & easy to maintain. Grouping crane transfer cake, steam trolley, side plate at proper requires position without damaging cake
Mould Box
Mould is the key equipment included in the AAC production line. When the slurry is poured into mould, it will be subject to pre-curing with the occurrence of foaming then the “cake” ready for subsequent cutting will be available.
Side Plate
Side plate is the tool that matched with mould box for pouring & pre-curing process. And also carrying cake for finished cutting & go into the autoclave. We can also say that Side plate is used for carrying AAC block to cut stack and steam.
Steam Trolley
The Steam trolley is the tool carrying the mould box side plates as well as the block body out of the autoclave. Steam trolley hold in high temperature & pressure so required high temperature bearing as well as heavy structure.
Cutting Machine
Cutting machine is the key equipment in the AAC Production line, the working Principle is the tiling hanger turns the mould 90 degrees in the air, open the mould and takes block onto the cutting cart together with the side plate. The cutting car was driven by the motor. The block would be driven for horizontal and vertical cutting. The cutting cart will move to semi-finished product hoister, and the hoister loads the cut block to trolley in front of the autoclave for grouping. The cutting cart will back for new round cutting
Autoclave
AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most devices for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure.AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapor.
The Main Parts are made by Autoclave Body, Cover, Hand-Operated reducer, Safe Blocking Device, Support Saddle, and Valve Meter etc. The body is a principle and cylindrical device made of steel. We fabricate a comprehensive range of Autoclaves which are preferred for their high tensile strength and better service life. Fabricated with the aid of advanced technology, these devices are minutely tested on quality grounds for ensuring better results.
Slurry Making Pit
It is a Fly Ash Slurry Tank in which we stored fly ash Slurry with law rotate speed, so it can keep slurry from precipitating.
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Capacity | 30-500 cubic meter |
| Brand/Make | Laxmi En-Fab |
| Condition | New |
| Color | As per standard |
| Autoclave | As per plant capacity |
| Automatic | Fully automatic if required |
Batching System
Pouring & mixing machine is the main equipments in Workshop section of batching pouring covering by The AAC production line. After being metered, various Kinds of raw material and water will be poured into the Cylinder of this pouring & mixing machine, and then All of them will be mixed together into the expected Slurry which will be proper for subsequent pouring. Upon opening the discharge butterfly valve, the slurry will be poured into the mould for pre-curing.
Tilting Crane
Tilting crane turns the block (with mould and side plate) by 90 degrees in air, then hanging on cutting platform or cutting car, to de-mould and cut. In addition, group moulds after de-moulding and side plates of returning back. After grouping, they are hung to pouring return line to carry cycle pouring.
Grouping Crane
After Cutting, Semi-product crane hand blocks on steam curing car, and group before into autoclave. This device have simple structure, suitable operation good quality & easy to maintain. Grouping crane transfer cake, steam trolley, side plate at proper requires position without damaging cake.
Mould Box
Mould is the key equipment included in the AAC production line. When the slurry is poured into mould, it will be subject to pre-curing with the occurrence of foaming then the “cake” ready for subsequent cutting will be available.
Side Plate
Side plate is the tool that matched with mould box for pouring & pre-curing process. And also carrying cake for finished cutting & go into the autoclave. We can also say that Side plate is used for carrying AAC block to cut stack and steam.
Steam Trolley
The Steam trolley is the tool carrying the mould box side plates as well as the block body out of the autoclave. Steam trolley hold in high temperature & pressure so required high temperature bearing as well as heavy structure.
Cutting Machine
Cutting machine is the key equipment in the AAC Production line, the working Principle is the tiling hanger turns the mould 90 degrees in the air, open the mould and takes block onto the cutting cart together with the side plate. The cutting car was driven by the motor. The block would be driven for horizontal and vertical cutting. The cutting cart will move to semi-finished product hoister, and the hoister loads the cut block to trolley in front of the autoclave for grouping. The cutting cart will back for new round cutting
Autoclave
AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most devices for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure.AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapor.
The Main Parts are made by Autoclave Body, Cover, Hand-Operated reducer, Safe Blocking Device, Support Saddle, and Valve Meter etc. The body is a principle and cylindrical device made of steel. We fabricate a comprehensive range of Autoclaves which are preferred for their high tensile strength and better service life. Fabricated with the aid of advanced technology, these devices are minutely tested on quality grounds for ensuring better results.
Slurry Making Pit
It is a Fly Ash Slurry Tank in which we stored fly ash Slurry with law rotate speed, so it can keep slurry from precipitating.
Additional Information:
Product Details:
| Brand/Make | Laxmi En-Fab |
| Condition | New |
| Color | As per standard |
| Automation Grade | Automatic |
| Method | Autoclave Aerated |
| Warranty | 1 Year |
Batching System
Pouring & mixing machine is the main equipments in Workshop section of batching pouring covering by The AAC production line. After being metered, various Kinds of raw material and water will be poured into the Cylinder of this pouring & mixing machine, and then All of them will be mixed together into the expected Slurry which will be proper for subsequent pouring. Upon opening the discharge butterfly valve, the slurry will be poured into the mould for pre-curing.
Tilting Crane
Tilting crane turns the block (with mould and side plate) by 90 degrees in air, then hanging on cutting platform or cutting car, to de-mould and cut. In addition, group moulds after de-moulding and side plates of returning back. After grouping, they are hung to pouring return line to carry cycle pouring.
Grouping Crane
After Cutting, Semi-product crane hand blocks on steam curing car, and group before into autoclave. This device have simple structure, suitable operation good quality & easy to maintain. Grouping crane transfer cake, steam trolley, side plate at proper requires position without damaging cake.
Mould Box
Mould is the key equipment included in the AAC production line. When the slurry is poured into mould, it will be subject to pre-curing with the occurrence of foaming then the “cake” ready for subsequent cutting will be available.
Side Plate
Side plate is the tool that matched with mould box for pouring & pre-curing process. And also carrying cake for finished cutting & go into the autoclave. We can also say that Side plate is used for carrying AAC block to cut stack and steam.
Steam Trolley
The Steam trolley is the tool carrying the mould box side plates as well as the block body out of the autoclave. Steam trolley hold in high temperature & pressure so required high temperature bearing as well as heavy structure.
Cutting Machine
Cutting machine is the key equipment in the AAC Production line, the working Principle is the tiling hanger turns the mould 90 degrees in the air, open the mould and takes block onto the cutting cart together with the side plate. The cutting car was driven by the motor. The block would be driven for horizontal and vertical cutting. The cutting cart will move to semi-finished product hoister, and the hoister loads the cut block to trolley in front of the autoclave for grouping. The cutting cart will back for new round cutting
Autoclave
AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most devices for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure.AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapor.
The Main Parts are made by Autoclave Body, Cover, Hand-Operated reducer, Safe Blocking Device, Support Saddle, and Valve Meter etc. The body is a principle and cylindrical device made of steel. We fabricate a comprehensive range of Autoclaves which are preferred for their high tensile strength and better service life. Fabricated with the aid of advanced technology, these devices are minutely tested on quality grounds for ensuring better results.
Slurry Making Pit
It is a Fly Ash Slurry Tank in which we stored fly ash Slurry with law rotate speed, so it can keep slurry from precipitating.
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Capacity | 30-500 cubic meter |
| Brand/Make | Laxmi En-Fab |
| Condition | New |
| Color | As per standard |
| Autoclave | As per plant capacity |
| Automatic | Fully automatic if required |
Batching System
Pouring & mixing machine is the main equipments in Workshop section of batching pouring covering by The AAC production line. After being metered, various Kinds of raw material and water will be poured into the Cylinder of this pouring & mixing machine, and then All of them will be mixed together into the expected Slurry which will be proper for subsequent pouring. Upon opening the discharge butterfly valve, the slurry will be poured into the mould for pre-curing.
Tilting Crane
Tilting crane turns the block (with mould and side plate) by 90 degrees in air, then hanging on cutting platform or cutting car, to de-mould and cut. In addition, group moulds after de-moulding and side plates of returning back. After grouping, they are hung to pouring return line to carry cycle pouring.
Grouping Crane
After Cutting, Semi-product crane hand blocks on steam curing car, and group before into autoclave. This device have simple structure, suitable operation good quality & easy to maintain. Grouping crane transfer cake, steam trolley, side plate at proper requires position without damaging cake
Mould Box
Mould is the key equipment included in the AAC production line. When the slurry is poured into mould, it will be subject to pre-curing with the occurrence of foaming then the “cake” ready for subsequent cutting will be available.
Side Plate
Side plate is the tool that matched with mould box for pouring & pre-curing process. And also carrying cake for finished cutting & go into the autoclave. We can also say that Side plate is used for carrying AAC block to cut stack and steam.
Steam Trolley
The Steam trolley is the tool carrying the mould box side plates as well as the block body out of the autoclave. Steam trolley hold in high temperature & pressure so required high temperature bearing as well as heavy structure.
Cutting Machine
Cutting machine is the key equipment in the AAC Production line, the working Principle is the tiling hanger turns the mould 90 degrees in the air, open the mould and takes block onto the cutting cart together with the side plate. The cutting car was driven by the motor. The block would be driven for horizontal and vertical cutting. The cutting cart will move to semi-finished product hoister, and the hoister loads the cut block to trolley in front of the autoclave for grouping. The cutting cart will back for new round cutting
Autoclave
AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most devices for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure.AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapor.
The Main Parts are made by Autoclave Body, Cover, Hand-Operated reducer, Safe Blocking Device, Support Saddle, and Valve Meter etc. The body is a principle and cylindrical device made of steel. We fabricate a comprehensive range of Autoclaves which are preferred for their high tensile strength and better service life. Fabricated with the aid of advanced technology, these devices are minutely tested on quality grounds for ensuring better results.
Slurry Making Pit
It is a Fly Ash Slurry Tank in which we stored fly ash Slurry with law rotate speed, so it can keep slurry from precipitating.
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Warranty | 1 Year |
| After sales service | Yes |
| Area | Near power plant |
| Capacity | 30-500 Cubic meter |
| Brand/Make | Laxmi En-Fab |
| Condition | New |
Batching System
Pouring & mixing machine is the main equipments in Workshop section of batching pouring covering by The AAC production line. After being metered, various Kinds of raw material and water will be poured into the Cylinder of this pouring & mixing machine, and then All of them will be mixed together into the expected Slurry which will be proper for subsequent pouring. Upon opening the discharge butterfly valve, the slurry will be poured into the mould for pre-curing.
Tilting Crane
Tilting crane turns the block (with mould and side plate) by 90 degrees in air, then hanging on cutting platform or cutting car, to de-mould and cut. In addition, group moulds after de-moulding and side plates of returning back. After grouping, they are hung to pouring return line to carry cycle pouring.
Grouping Crane
After Cutting, Semi-product crane hand blocks on steam curing car, and group before into autoclave. This device have simple structure, suitable operation good quality & easy to maintain. Grouping crane transfer cake, steam trolley, side plate at proper requires position without damaging cake
.Mould Box
Mould is the key equipment included in the AAC production line. When the slurry is poured into mould, it will be subject to pre-curing with the occurrence of foaming then the “cake” ready for subsequent cutting will be available.
Side Plate
Side plate is the tool that matched with mould box for pouring & pre-curing process. And also carrying cake for finished cutting & go into the autoclave. We can also say that Side plate is used for carrying AAC block to cut stack and steam.
Steam Trolley
The Steam trolley is the tool carrying the mould box side plates as well as the block body out of the autoclave. Steam trolley hold in high temperature & pressure so required high temperature bearing as well as heavy structure.
Cutting Machine
Cutting machine is the key equipment in the AAC Production line, the working Principle is the tiling hanger turns the mould 90 degrees in the air, open the mould and takes block onto the cutting cart together with the side plate. The cutting car was driven by the motor. The block would be driven for horizontal and vertical cutting. The cutting cart will move to semi-finished product hoister, and the hoister loads the cut block to trolley in front of the autoclave for grouping. The cutting cart will back for new round cutting
Autoclave
AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most devices for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure.AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapor.
The Main Parts are made by Autoclave Body, Cover, Hand-Operated reducer, Safe Blocking Device, Support Saddle, and Valve Meter etc. The body is a principle and cylindrical device made of steel. We fabricate a comprehensive range of Autoclaves which are preferred for their high tensile strength and better service life. Fabricated with the aid of advanced technology, these devices are minutely tested on quality grounds for ensuring better results.
Slurry Making Pit
It is a Fly Ash Slurry Tank in which we stored fly ash Slurry with law rotate speed, so it can keep slurry from precipitating.
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Autoclave | As per production capacity of the plant |
| Warranty | 1 Year |
| Area | Near power plant |
| Brand | Laxmi En-Fab |
| Production Capacity | 30-500 Cubic Meter |
| Automation | Fully automation if required |
Laxmi EN-Fab designs and manufactures AAC lightweight block making plant, to meet the specific requirements of the market and customers. As a new building material, AAC lightweight block production line fulfills the demand of concrete industry, which requires to save the natural resources and protect the environment. With Germany technology and our own R&D, we provide our customers state-of-the-art AAC lightweight block making plant.
AAC is produced out of a mix of cement, lime, fly ash, gangue, river sand and aluminium powder etc., through batching, mixing, casting, cutting and autoclaving. AAC has the advantages of extremely light weight, high compressive strength, excellent thermal insulation, great acoustic insulation and high fire resistance. AAC can be produced in a large variety of sizes, from stand blocks to large reinforced panels, and it can be cut, sawn, drilled, nailed and milled like wood, making it an extremely workable product. AAC is environment-friendly and new building material.
Annual Capacity (300 days) | Power | Daily Capacity | Cycle Time | No. of Autoclaves |
50,000 m3/year | 400 kW | 166 m3/day | 10 hours | 2 (¢2 × 26.5) |
100,000 m3/year | 500 kW | 333 m3/day | 10 hours | 4 (¢2 × 26.5) |
150,000 m3/year | 630 kW | 500 m3/day | 10 hours | 6 (¢2 × 26.5) |
200,000 m3/year | 720 kW | 666 m3/day | 10 hours | 8 (¢2 × 26.5) |
300,000 m3/year | 1,186 kW | 1,000 m3/day | 10 hours | 8 (¢2.85 × 32.5) |
*Theoretical output with suitable aggregates and materials. | ||||
Advantages
Large variety of sizes: AAC lightweight block production line enjoys a large variety of sizes, from standard blocks to large reinforced panels.
Excellent thermal insulation: It achieves very high thermal energy efficiency due to its very low thermal conductivity. This benefits the saving on heating and cooling costs.
Extremely light weight: It weighs approximately 50% less than other comparable building products.
High compressive strength: Its solid structure makes it highly load bearing. The entire surface area is used in structural calculations to improve its strength.
High dimensional accuracy: Thanks to its dimensional accuracy, AAC is extremely easy to install, as no thick mortar is required.
Great acoustic insulation: Its porous structure provides a high acoustic insulation.
High fire resistance: It has an extremely high fire rating of at least 4 hours and more.
Termite resistance: It cannot be damaged by termites or insects.
High workability: Thanks to its excellent size/weight ratio, the construction with AAC is very rapid. Although AAC is a solid building material, it can be cut, sawn, drilled, nailed and milled like wood. This benefit makes it an extremely workable product.
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Capacity | 30-500 cubic meter |
| Brand/Make | Laxmi En-Fab |
| Condition | New |
| Color | As per standard |
| Autoclave | As per plant capacity |
| Automatic | Fully automatic if required |
Batching System
Pouring & mixing machine is the main equipments in Workshop section of batching pouring covering by The AAC production line. After being metered, various Kinds of raw material and water will be poured into the Cylinder of this pouring & mixing machine, and then All of them will be mixed together into the expected Slurry which will be proper for subsequent pouring. Upon opening the discharge butterfly valve, the slurry will be poured into the mould for pre-curing.
Tilting Crane
Tilting crane turns the block (with mould and side plate) by 90 degrees in air, then hanging on cutting platform or cutting car, to de-mould and cut. In addition, group moulds after de-moulding and side plates of returning back. After grouping, they are hung to pouring return line to carry cycle pouring.
Grouping Crane
After Cutting, Semi-product crane hand blocks on steam curing car, and group before into autoclave. This device have simple structure, suitable operation good quality & easy to maintain. Grouping crane transfer cake, steam trolley, side plate at proper requires position without damaging cake
Mould Box
Mould is the key equipment included in the AAC production line. When the slurry is poured into mould, it will be subject to pre-curing with the occurrence of foaming then the “cake” ready for subsequent cutting will be available.
Side Plate
Side plate is the tool that matched with mould box for pouring & pre-curing process. And also carrying cake for finished cutting & go into the autoclave. We can also say that Side plate is used for carrying AAC block to cut stack and steam.
Steam Trolley
The Steam trolley is the tool carrying the mould box side plates as well as the block body out of the autoclave. Steam trolley hold in high temperature & pressure so required high temperature bearing as well as heavy structure.
Cutting Machine
Cutting machine is the key equipment in the AAC Production line, the working Principle is the tiling hanger turns the mould 90 degrees in the air, open the mould and takes block onto the cutting cart together with the side plate. The cutting car was driven by the motor. The block would be driven for horizontal and vertical cutting. The cutting cart will move to semi-finished product hoister, and the hoister loads the cut block to trolley in front of the autoclave for grouping. The cutting cart will back for new round cutting
Autoclave
AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most devices for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure.AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapor.
The Main Parts are made by Autoclave Body, Cover, Hand-Operated reducer, Safe Blocking Device, Support Saddle, and Valve Meter etc. The body is a principle and cylindrical device made of steel. We fabricate a comprehensive range of Autoclaves which are preferred for their high tensile strength and better service life. Fabricated with the aid of advanced technology, these devices are minutely tested on quality grounds for ensuring better results.
Slurry Making Pit
It is a Fly Ash Slurry Tank in which we stored fly ash Slurry with law rotate speed, so it can keep slurry from precipitating.
Additional Information:
Product Details:
| Brand/Make | Laxmi En-Fab |
| Condition | New |
| Color | As per standard |
| Automation Grade | Semi-Automatic |
| Method | Autoclave Aerated |
| Warranty | 1 Year |
Batching System
Pouring & mixing machine is the main equipments in Workshop section of batching pouring covering by The AAC production line. After being metered, various Kinds of raw material and water will be poured into the Cylinder of this pouring & mixing machine, and then All of them will be mixed together into the expected Slurry which will be proper for subsequent pouring. Upon opening the discharge butterfly valve, the slurry will be poured into the mould for pre-curing.
Tilting Crane
Tilting crane turns the block (with mould and side plate) by 90 degrees in air, then hanging on cutting platform or cutting car, to de-mould and cut. In addition, group moulds after de-moulding and side plates of returning back. After grouping, they are hung to pouring return line to carry cycle pouring.
Grouping Crane
After Cutting, Semi-product crane hand blocks on steam curing car, and group before into autoclave. This device have simple structure, suitable operation good quality & easy to maintain. Grouping crane transfer cake, steam trolley, side plate at proper requires position without damaging cake.
Mould Box
Mould is the key equipment included in the AAC production line. When the slurry is poured into mould, it will be subject to pre-curing with the occurrence of foaming then the “cake” ready for subsequent cutting will be available.
Side Plate
Side plate is the tool that matched with mould box for pouring & pre-curing process. And also carrying cake for finished cutting & go into the autoclave. We can also say that Side plate is used for carrying AAC block to cut stack and steam.
Steam Trolley
The Steam trolley is the tool carrying the mould box side plates as well as the block body out of the autoclave. Steam trolley hold in high temperature & pressure so required high temperature bearing as well as heavy structure.
Cutting Machine
Cutting machine is the key equipment in the AAC Production line, the working Principle is the tiling hanger turns the mould 90 degrees in the air, open the mould and takes block onto the cutting cart together with the side plate. The cutting car was driven by the motor. The block would be driven for horizontal and vertical cutting. The cutting cart will move to semi-finished product hoister, and the hoister loads the cut block to trolley in front of the autoclave for grouping. The cutting cart will back for new round cutting
Autoclave
AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most devices for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure.AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapor.
The Main Parts are made by Autoclave Body, Cover, Hand-Operated reducer, Safe Blocking Device, Support Saddle, and Valve Meter etc. The body is a principle and cylindrical device made of steel. We fabricate a comprehensive range of Autoclaves which are preferred for their high tensile strength and better service life. Fabricated with the aid of advanced technology, these devices are minutely tested on quality grounds for ensuring better results.
Slurry Making Pit
It is a Fly Ash Slurry Tank in which we stored fly ash Slurry with law rotate speed, so it can keep slurry from precipitatingAdditional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Capacity | 30-500 cubic meter |
| Brand/Make | Laxmi En-Fab |
| Condition | New |
| Color | As per standard |
| Autoclave | As per plant capacity |
| Automatic | Fully automatic if required |
Laxmi EN-Fab designs and manufactures AAC lightweight block making plant, to meet the specific requirements of the market and customers. As a new building material, AAC lightweight block production line fulfills the demand of concrete industry, which requires to save the natural resources and protect the environment. With Germany technology and our own R&D, we provide our customers state-of-the-art AAC lightweight block making plant.
AAC is produced out of a mix of cement, lime, fly ash, gangue, river sand and aluminium powder etc., through batching, mixing, casting, cutting and autoclaving. AAC has the advantages of extremely light weight, high compressive strength, excellent thermal insulation, great acoustic insulation and high fire resistance. AAC can be produced in a large variety of sizes, from stand blocks to large reinforced panels, and it can be cut, sawn, drilled, nailed and milled like wood, making it an extremely workable product. AAC is environment-friendly and new building material.
Annual Capacity (300 days) | Power | Daily Capacity | Cycle Time | No. of Autoclaves |
50,000 m3/year | 400 kW | 166 m3/day | 10 hours | 2 (¢2 × 26.5) |
100,000 m3/year | 500 kW | 333 m3/day | 10 hours | 4 (¢2 × 26.5) |
150,000 m3/year | 630 kW | 500 m3/day | 10 hours | 6 (¢2 × 26.5) |
200,000 m3/year | 720 kW | 666 m3/day | 10 hours | 8 (¢2 × 26.5) |
300,000 m3/year | 1,186 kW | 1,000 m3/day | 10 hours | 8 (¢2.85 × 32.5) |
*Theoretical output with suitable aggregates and materials. | ||||
Advantages
Large variety of sizes: AAC lightweight block production line enjoys a large variety of sizes, from standard blocks to large reinforced panels.
Excellent thermal insulation: It achieves very high thermal energy efficiency due to its very low thermal conductivity. This benefits the saving on heating and cooling costs.
Extremely light weight: It weighs approximately 50% less than other comparable building products.
High compressive strength: Its solid structure makes it highly load bearing. The entire surface area is used in structural calculations to improve its strength.
High dimensional accuracy: Thanks to its dimensional accuracy, AAC is extremely easy to install, as no thick mortar is required.
Great acoustic insulation: Its porous structure provides a high acoustic insulation.
High fire resistance: It has an extremely high fire rating of at least 4 hours and more.
Termite resistance: It cannot be damaged by termites or insects.
High workability: Thanks to its excellent size/weight ratio, the construction with AAC is very rapid. Although AAC is a solid building material, it can be cut, sawn, drilled, nailed and milled like wood. This benefit makes it an extremely workable product.
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Capacity | As per customer requirement |
| Brand/Make | Laxmi En-Fab |
| Condition | New |
| Color | As per standard |
| Autoclave | As per plant capacity |
| Automatic | Fully automatic if required |
Laxmi EN-Fab designs and manufactures AAC lightweight block making plant, to meet the specific requirements of the market and customers. As a new building material, AAC lightweight block production line fulfills the demand of concrete industry, which requires to save the natural resources and protect the environment. With Germany technology and our own R&D, we provide our customers state-of-the-art AAC lightweight block making plant.
AAC is produced out of a mix of cement, lime, fly ash, gangue, river sand and aluminium powder etc., through batching, mixing, casting, cutting and autoclaving. AAC has the advantages of extremely light weight, high compressive strength, excellent thermal insulation, great acoustic insulation and high fire resistance. AAC can be produced in a large variety of sizes, from stand blocks to large reinforced panels, and it can be cut, sawn, drilled, nailed and milled like wood, making it an extremely workable product. AAC is environment-friendly and new building material.
Annual Capacity (300 days) | Power | Daily Capacity | Cycle Time | No. of Autoclaves |
50,000 m3/year | 400 kW | 166 m3/day | 10 hours | 2 (¢2 × 26.5) |
100,000 m3/year | 500 kW | 333 m3/day | 10 hours | 4 (¢2 × 26.5) |
150,000 m3/year | 630 kW | 500 m3/day | 10 hours | 6 (¢2 × 26.5) |
200,000 m3/year | 720 kW | 666 m3/day | 10 hours | 8 (¢2 × 26.5) |
300,000 m3/year | 1,186 kW | 1,000 m3/day | 10 hours | 8 (¢2.85 × 32.5) |
*Theoretical output with suitable aggregates and materials. | ||||
Advantages
Large variety of sizes: AAC lightweight block production line enjoys a large variety of sizes, from standard blocks to large reinforced panels.
Excellent thermal insulation: It achieves very high thermal energy efficiency due to its very low thermal conductivity. This benefits the saving on heating and cooling costs.
Extremely light weight: It weighs approximately 50% less than other comparable building products.
High compressive strength: Its solid structure makes it highly load bearing. The entire surface area is used in structural calculations to improve its strength.
High dimensional accuracy: Thanks to its dimensional accuracy, AAC is extremely easy to install, as no thick mortar is required.
Great acoustic insulation: Its porous structure provides a high acoustic insulation.
High fire resistance: It has an extremely high fire rating of at least 4 hours and more.
Termite resistance: It cannot be damaged by termites or insects.
High workability: Thanks to its excellent size/weight ratio, the construction with AAC is very rapid. Although AAC is a solid building material, it can be cut, sawn, drilled, nailed and milled like wood. This benefit makes it an extremely workable product.
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Brand | Laxmi En-Fab |
| Production Capacity | 30-500 cubic meter |
| Autoclave | As per production capacity of the plant |
| Automation | Fully automation if required |
| Warranty | 1 Year |
| After sales service | Yes |
Laxmi EN-Fab designs and manufactures AAC lightweight block making plant, to meet the specific requirements of the market and customers. As a new building material, AAC lightweight block production line fulfills the demand of concrete industry, which requires to save the natural resources and protect the environment. With Germany technology and our own R&D, we provide our customers state-of-the-art AAC lightweight block making plant.
AAC is produced out of a mix of cement, lime, fly ash, gangue, river sand and aluminium powder etc., through batching, mixing, casting, cutting and autoclaving. AAC has the advantages of extremely light weight, high compressive strength, excellent thermal insulation, great acoustic insulation and high fire resistance. AAC can be produced in a large variety of sizes, from stand blocks to large reinforced panels, and it can be cut, sawn, drilled, nailed and milled like wood, making it an extremely workable product. AAC is environment-friendly and new building material.
Annual Capacity (300 days) | Power | Daily Capacity | Cycle Time | No. of Autoclaves |
50,000 m3/year | 400 kW | 166 m3/day | 10 hours | 2 (¢2 × 26.5) |
100,000 m3/year | 500 kW | 333 m3/day | 10 hours | 4 (¢2 × 26.5) |
150,000 m3/year | 630 kW | 500 m3/day | 10 hours | 6 (¢2 × 26.5) |
200,000 m3/year | 720 kW | 666 m3/day | 10 hours | 8 (¢2 × 26.5) |
300,000 m3/year | 1,186 kW | 1,000 m3/day | 10 hours | 8 (¢2.85 × 32.5) |
*Theoretical output with suitable aggregates and materials. | ||||
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Capacity | 30-500 cubic meter |
| Brand/Make | Laxmi En-Fab |
| Condition | New |
| Color | As per standard |
| Autoclave | As per plant capacity |
| Automatic | Fully automatic if required |
First, the Fly Ash is mixed with water, and made Slurry in a slurry mixture. If Sand is used as a base material, we need a ball mill to grind the sand to fine power. The slurry making process is same sand.
LAXMI's computerized Batching and mixing plant forms slurry that finally poured into a mould. The slurry in the mould rises and stiffens to build a cake with millions of tiny pores.
After the cake has gained sufficient strength it is tilted out of the mould and is cut with wires. LAXMI plants are recognized for unsurpassed precise cutting. Tongue and groove, profiles and handholds are cut before autoclaving so that no milling in the hard-cured AAC is required. This reduces production costs and avoids hard scrap.
The precisely cut cake is autoclaved (steam cured) for approx.12 hours. During steam curing the unique crystal structure of AAC is produced which gives AAC its high strength and dimensional stability. The physical properties in relation to its density are far more advanced than in ordinary concrete. LAXMI's automatic autoclave system allows easy control of the complicated chemical process in the autoclave.
After cutting, the wet waste slurry will fall into pond under the cutting machine. The water will wash it into waste slurry mixer. Then mixed each other until reach the concentration, it will be pump into the batching section for reservation. According to the requirement of pouring, the waste slurry will add the appropriate proportion of raw material, and then for recycling use.Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Model | As per capacity |
| Brand | Laxmi En-Fab |
| Heat source | Steam |
| Test | Hydro tested. |
| Warranty | 1 Year |
| After sales service | Yes |
AAC Autoclave is a kind of large-scale steam tools which is the key equipment in the production of aerated concrete and autoclaved brick in AAC Plant. It can be used to steam sand lime brick, flyash brick, slag brick, aerated concrete block, cement pile and other cement products.We are one of the well recognized Manufactures and Suppliers of AAC Plant and AAC Autoclave
Our autoclave is a horizontal cylindrical device made of steel. The quality of the autoclave is good, and its performance is reliable. AAC Autoclave is the pressure vessel and key equipment in the production of aerated concrete and autoclaved brick. It is applicable for curing the cut body or brick under high temperature and high pressure. The working medium is saturated water vapor.its also know as AAC steam curing equipment
Purpose of the Autoclave: The autoclave (Steam Curing) is used for curing the cut body under high temperature and high pressure. The main parts are made by autoclave body, cover, hand-operated reducer, safe blocking device, support saddle, valve meter etc. The body is a principle and cylindrical device made of steel. The cover is made of a whole piece of pressed 16MnR steel board, and the flanges of cover and body adopt a whole piece of forged and processed 16Mn steel board.
The welding lines of pressed components are subjected to heat treatment and strict nondestructive test.
Specification and Technical Data of Casting Machine
Model | Size Mtr. | Length Mtr. | Diameter Mtr. Inside | Working Media |
LAA-20 | 2 x 21 | 21 | 2 | Saturated Steam |
LAA-21 | 2 x 27 | 27 | 2 | Saturated Steam |
LAA-22 | 2 x 30 | 30 | 2 | Saturated Steam |
LAA | 2.65 | 38 | 2.65 | Saturated Steam |
Salient Features:
Designed as per A S M E Code
Working Pr. - Up to 16 Kg./cm2
Working Temp. - Up to 200 Degree C
MOC - S A 516 - 70
Door Opening : Manual Opening/Hydraulic Opening
Heavy Saddles for expanses
Precise Slot Cutting for better quality of product
Optional:
Automation through PLC
Insulation
Mineral Wool Sheet 128kg/m3
Metal Cladding
Controls
Vaccum Control
Temperature Control
Process Hold and Temperature / Pressure Holding Time
Condensate Remover System
Safety Valve
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Capacity | 30-500 cubic meter |
| Brand/Make | Laxmi En-Fab |
| Condition | New |
| Color | As per standard |
| Autoclave | As per plant capacity |
| Automatic | Fully automatic if required |
Laxmi EN-Fab designs and manufactures AAC lightweight block making plant, to meet the specific requirements of the market and customers. As a new building material, AAC lightweight block production line fulfills the demand of concrete industry, which requires to save the natural resources and protect the environment. With Germany technology and our own R&D, we provide our customers state-of-the-art AAC lightweight block making plant.
AAC is produced out of a mix of cement, lime, fly ash, gangue, river sand and aluminium powder etc., through batching, mixing, casting, cutting and autoclaving. AAC has the advantages of extremely light weight, high compressive strength, excellent thermal insulation, great acoustic insulation and high fire resistance. AAC can be produced in a large variety of sizes, from stand blocks to large reinforced panels, and it can be cut, sawn, drilled, nailed and milled like wood, making it an extremely workable product. AAC is environment-friendly and new building material.
Annual Capacity (300 days) | Power | Daily Capacity | Cycle Time | No. of Autoclaves |
50,000 m3/year | 400 kW | 166 m3/day | 10 hours | 2 (¢2 × 26.5) |
100,000 m3/year | 500 kW | 333 m3/day | 10 hours | 4 (¢2 × 26.5) |
150,000 m3/year | 630 kW | 500 m3/day | 10 hours | 6 (¢2 × 26.5) |
200,000 m3/year | 720 kW | 666 m3/day | 10 hours | 8 (¢2 × 26.5) |
300,000 m3/year | 1,186 kW | 1,000 m3/day | 10 hours | 8 (¢2.85 × 32.5) |
*Theoretical output with suitable aggregates and materials. | ||||
Advantages
Large variety of sizes: AAC lightweight block production line enjoys a large variety of sizes, from standard blocks to large reinforced panels.
Excellent thermal insulation: It achieves very high thermal energy efficiency due to its very low thermal conductivity. This benefits the saving on heating and cooling costs.
Extremely light weight: It weighs approximately 50% less than other comparable building products.
High compressive strength: Its solid structure makes it highly load bearing. The entire surface area is used in structural calculations to improve its strength.
High dimensional accuracy: Thanks to its dimensional accuracy, AAC is extremely easy to install, as no thick mortar is required.
Great acoustic insulation: Its porous structure provides a high acoustic insulation.
High fire resistance: It has an extremely high fire rating of at least 4 hours and more.
Termite resistance: It cannot be damaged by termites or insects.
High workability: Thanks to its excellent size/weight ratio, the construction with AAC is very rapid. Although AAC is a solid building material, it can be cut, sawn, drilled, nailed and milled like wood. This benefit makes it an extremely workable product.
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Warranty | 1 Year |
| Autoclave | As per production capacity of the plant |
| Automation | Fully automatic if reuired |
| Capacity | 30-500 cubic meter |
| Brand/Make | Laxmi En-Fab |
| Condition | New |
ACC Plant which known as Autoclaved Cellular Concrete plant was invented in the mid-1920s by the Swedish architect and inventor Johan Axel Eriksson. ACC Plant is one of the major achievements of the 20th century in the field of construction. It is a lightweight, precast building material that simultaneously provides structure, insulation, and fire and mold resistance. AAC Blocks is a unique and excellent type of building materials due to its superb heat, fire and sound resistance. AAC block is lightweight and offers ultimate workability, flexibility and durability.
Main ingredients include fly ash, water, quicklime, cement, aluminum powder and gypsum. The block hardness is being achieved by cement strength, and instant curing mechanism by autoclaving. Gypsum acts as a long term strength gainer. The chemical reaction due to the aluminum paste provides AAC its distinct porous structure, lightness, and insulation properties, completely different compared to other lightweight concrete materials. The finished product is a 2.5 times lighter Block compared to conventional Bricks, while providing the similar strengths. The specific gravity stays around 0.6 to 0.65. This is one single most USP of the ACC blocks, because by using these blocks in structural buildings, the builder saves around 30 to 35 % of structural steel, and concrete, as these blocks reduce the dead load on the building significantly.
ACC is a long proven material. ACC block is used in a wide range of commercial, industrial and residential application and has been in use in EUROPE over 90 years, the Middle East for the past 40 years and in America and Australia for 25 years. It's an estimate that AAC now account for over 40% of all construction in UK and more than 60% of construction in Germany. In India production of ACC block started in 1972.
This unit is proposed to manufacture ACC Blocks by consuming the Fly-Ash as one of the prime raw material. Fly-Ash, a major raw material with 70% proportion in ACC Blocks, an indispensable by-product of Thermal Power Plants, is an environmental threat across the globe. Power plants are facing an ever increasing challenge disposal of this polluting agent.
Main ingredients include fly ash, water, quicklime, cement, aluminum powder and gypsum. The block hardness is being achieved by cement strength, and instant curing mechanism by autoclaving. Gypsum acts as a long term strength gainer. The chemical reaction due to the aluminum paste provides AAC its distinct porous structure, lightness, and insulation properties, completely different compared to other lightweight concrete materials. The finished product is a 2.5 times lighter Block compared to conventional Bricks, while providing the similar strengths. The specific gravity stays around 0.6 to 0.65. This is one single most USP of the ACC blocks, because by using these blocks in structural buildings, the builder saves around 30 to 35 % of structural steel, and concrete, as these blocks reduce the dead load on the building significantly.
ACC is a long proven material. ACC block is used in a wide range of commercial, industrial and residential application and has been in use in EUROPE over 90 years, the Middle East for the past 40 years and in America and Australia for 25 years. It's an estimate that AAC now account for over 40% of all construction in UK and more than 60% of construction in Germany. In India production of ACC block started in 1972.
This unit is proposed to manufacture ACC Blocks by consuming the Fly-Ash as one of the prime raw material. Fly-Ash, a major raw material with 70% proportion in ACC Blocks, an indispensable by-product of Thermal Power Plants, is an environmental threat across the globe. Power plants are facing an ever increasing challenge disposal of this polluting agent.
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Brand | Laxmi En-Fab |
| Production Capacity | 30-500 cubic meter |
| Autoclave | As per production capacity of the plant |
| Automation | Fully automation if required |
| Warranty | 1 Year |
| After sales service | Yes |
Overview | ||||||
Project Proposal of AAC Production Line AAC Plant | ||||||
Process Flow | ||||||
Main Equipment | ||||||
| ||||||
Other Equipment | ||||||
1.Disk feeder | ||||||
Technical Parameter | ||||||
The formulation of aerated concrete of 600kg/m3 absolute dry volume weight is: | ||||||
Application Range | ||||||
Autoclaved Aerated Concrete AAC Production Line AAC Plant used for products of AAC. | ||||||
Operation Instruction | ||||||
One-shift production may be put into practice when piecework system is carried out in the enterprise, but working hours must be prolonged and workers of the shift must be increased, and also labor protection should be done well. If four autoclaves are arranged in Phase One, fixed persons are organized in one shift |
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Capacity | 30-500 cubic meter |
| Brand/Make | Laxmi En-Fab |
| Condition | New |
| Color | As per standard |
| Autoclave | As per plant capacity |
| Automatic | Fully automatic if required |
Batching System
Pouring & mixing machine is the main equipments in Workshop section of batching pouring covering by The AAC production line. After being metered, various Kinds of raw material and water will be poured into the Cylinder of this pouring & mixing machine, and then All of them will be mixed together into the expected Slurry which will be proper for subsequent pouring. Upon opening the discharge butterfly valve, the slurry will be poured into the mould for pre-curing.
Tilting Crane
Tilting crane turns the block (with mould and side plate) by 90 degrees in air, then hanging on cutting platform or cutting car, to de-mould and cut. In addition, group moulds after de-moulding and side plates of returning back. After grouping, they are hung to pouring return line to carry cycle pouring.
Grouping Crane
After Cutting, Semi-product crane hand blocks on steam curing car, and group before into autoclave. This device have simple structure, suitable operation good quality & easy to maintain. Grouping crane transfer cake, steam trolley, side plate at proper requires position without damaging cake.
Mould Box
Mould is the key equipment included in the AAC production line. When the slurry is poured into mould, it will be subject to pre-curing with the occurrence of foaming then the “cake” ready for subsequent cutting will be available.
Side Plate
Side plate is the tool that matched with mould box for pouring & pre-curing process. And also carrying cake for finished cutting & go into the autoclave. We can also say that Side plate is used for carrying AAC block to cut stack and steam.
Steam Trolley
The Steam trolley is the tool carrying the mould box side plates as well as the block body out of the autoclave. Steam trolley hold in high temperature & pressure so required high temperature bearing as well as heavy structure.
Cutting Machine
Cutting machine is the key equipment in the AAC Production line, the working Principle is the tiling hanger turns the mould 90 degrees in the air, open the mould and takes block onto the cutting cart together with the side plate. The cutting car was driven by the motor. The block would be driven for horizontal and vertical cutting. The cutting cart will move to semi-finished product hoister, and the hoister loads the cut block to trolley in front of the autoclave for grouping. The cutting cart will back for new round cutting
Autoclave
AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most devices for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure.AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapor.
The Main Parts are made by Autoclave Body, Cover, Hand-Operated reducer, Safe Blocking Device, Support Saddle, and Valve Meter etc. The body is a principle and cylindrical device made of steel. We fabricate a comprehensive range of Autoclaves which are preferred for their high tensile strength and better service life. Fabricated with the aid of advanced technology, these devices are minutely tested on quality grounds for ensuring better results.
Slurry Making Pit
It is a Fly Ash Slurry Tank in which we stored fly ash Slurry with law rotate speed, so it can keep slurry from precipitating.
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Autoclave | As per production capacity of the plant |
| Warranty | 1 Year |
| After Sales Service | Yes |
| Brand | Laxmi En-Fab |
| Production Capacity | 30-500 cubic meter |
| Automation | Fully automation if required |
|
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Piece |
| Autoclave | As per production capacity of the plant |
| Warranty | 1 Year |
| After Sales Service | Yes |
| Brand | Laxmi En-Fab |
| Production Capacity | As per client requirement |
| Automation | Fully automation if required |
Laxmi EN-Fab designs and manufactures AAC lightweight block making plant, to meet the specific requirements of the market and customers. As a new building material, AAC lightweight block production line fulfills the demand of concrete industry, which requires to save the natural resources and protect the environment. With Germany technology and our own R&D, we provide our customers state-of-the-art AAC lightweight block making plant.
AAC is produced out of a mix of cement, lime, fly ash, gangue, river sand and aluminium powder etc., through batching, mixing, casting, cutting and autoclaving. AAC has the advantages of extremely light weight, high compressive strength, excellent thermal insulation, great acoustic insulation and high fire resistance. AAC can be produced in a large variety of sizes, from stand blocks to large reinforced panels, and it can be cut, sawn, drilled, nailed and milled like wood, making it an extremely workable product. AAC is environment-friendly and new building material.
Annual Capacity (300 days) | Power | Daily Capacity | Cycle Time | No. of Autoclaves |
50,000 m3/year | 400 kW | 166 m3/day | 10 hours | 2 (¢2 × 26.5) |
100,000 m3/year | 500 kW | 333 m3/day | 10 hours | 4 (¢2 × 26.5) |
150,000 m3/year | 630 kW | 500 m3/day | 10 hours | 6 (¢2 × 26.5) |
200,000 m3/year | 720 kW | 666 m3/day | 10 hours | 8 (¢2 × 26.5) |
300,000 m3/year | 1,186 kW | 1,000 m3/day | 10 hours | 8 (¢2.85 × 32.5) |
*Theoretical output with suitable aggregates and materials. | ||||
Advantages
Large variety of sizes: AAC lightweight block production line enjoys a large variety of sizes, from standard blocks to large reinforced panels.
Excellent thermal insulation: It achieves very high thermal energy efficiency due to its very low thermal conductivity. This benefits the saving on heating and cooling costs.
Extremely light weight: It weighs approximately 50% less than other comparable building products.
High compressive strength: Its solid structure makes it highly load bearing. The entire surface area is used in structural calculations to improve its strength.
High dimensional accuracy: Thanks to its dimensional accuracy, AAC is extremely easy to install, as no thick mortar is required.
Great acoustic insulation: Its porous structure provides a high acoustic insulation.
High fire resistance: It has an extremely high fire rating of at least 4 hours and more.
Termite resistance: It cannot be damaged by termites or insects.
High workability: Thanks to its excellent size/weight ratio, the construction with AAC is very rapid. Although AAC is a solid building material, it can be cut, sawn, drilled, nailed and milled like wood. This benefit makes it an extremely workable product.
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Autoclave | As per production capacity of the plant |
| Warranty | 1 Year |
| After sales service | Yes |
| Brand | Laxmi En-Fab |
| Production Capacity | 30-500 cubic meter |
| Automation | Fully automation if required |
Batching System
Pouring & mixing machine is the main equipments in Workshop section of batching pouring covering by The AAC production line. After being metered, various Kinds of raw material and water will be poured into the Cylinder of this pouring & mixing machine, and then All of them will be mixed together into the expected Slurry which will be proper for subsequent pouring. Upon opening the discharge butterfly valve, the slurry will be poured into the mould for pre-curing.
Tilting Crane
Tilting crane turns the block (with mould and side plate) by 90 degrees in air, then hanging on cutting platform or cutting car, to de-mould and cut. In addition, group moulds after de-moulding and side plates of returning back. After grouping, they are hung to pouring return line to carry cycle pouring.
Grouping Crane
After Cutting, Semi-product crane hand blocks on steam curing car, and group before into autoclave. This device have simple structure, suitable operation good quality & easy to maintain. Grouping crane transfer cake, steam trolley, side plate at proper requires position without damaging cake.
Mould Box
Mould is the key equipment included in the AAC production line. When the slurry is poured into mould, it will be subject to pre-curing with the occurrence of foaming then the “cake” ready for subsequent cutting will be available.
Side Plate
Side plate is the tool that matched with mould box for pouring & pre-curing process. And also carrying cake for finished cutting & go into the autoclave. We can also say that Side plate is used for carrying AAC block to cut stack and steam.
Steam Trolley
The Steam trolley is the tool carrying the mould box side plates as well as the block body out of the autoclave. Steam trolley hold in high temperature & pressure so required high temperature bearing as well as heavy structure.
Cutting Machine
Cutting machine is the key equipment in the AAC Production line, the working Principle is the tiling hanger turns the mould 90 degrees in the air, open the mould and takes block onto the cutting cart together with the side plate. The cutting car was driven by the motor. The block would be driven for horizontal and vertical cutting. The cutting cart will move to semi-finished product hoister, and the hoister loads the cut block to trolley in front of the autoclave for grouping. The cutting cart will back for new round cutting
Autoclave
AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most devices for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure.AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapor.
The Main Parts are made by Autoclave Body, Cover, Hand-Operated reducer, Safe Blocking Device, Support Saddle, and Valve Meter etc. The body is a principle and cylindrical device made of steel. We fabricate a comprehensive range of Autoclaves which are preferred for their high tensile strength and better service life. Fabricated with the aid of advanced technology, these devices are minutely tested on quality grounds for ensuring better results.
Slurry Making Pit
It is a Fly Ash Slurry Tank in which we stored fly ash Slurry with law rotate speed, so it can keep slurry from precipitating.
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Condition | New |
| Phase | 3-Phase |
| Raw Material | Fly Ash, Dust, Lime |
| Automation Grade | Automatic |
| Method | Autoclave Aerated |
| Warranty | 1 Year |
| Provide After Sales Service | Yes |
|
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Storage Capacity | 200-250 ton, 100-150 ton, 0-50 ton, 50-100 ton, >250 ton, 150-200 ton |
| Storage Material | Fly Ash, Limestone, Chemicals, Cement, Grains, sand |
| Height | >50 feet, 10-20 feet, 20-30 feet, 30-40 feet, 40-50 feet, 0-10 feet |
| Material | Ms Material |
| Brand | Laxmi En-Fab |
| Size/Dimension | Depends on euipment |
Our 150 KL Raw Milk Storage Silos which is highly acclaimed for its high durability and robust construction. This product can be offered as per the specification of the client.
Silo Tanks are mostly cylindrical tanks used to accumulate and store acids, sludge, alkalis, and other corrosive and non-corrosive nature liquids. The Cylindrical Silo is manufactured using optimum quality materials that ensure high durability, tensile strength and resistivity to adverse conditions.
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Power | 75 - 400 kw |
| Brand/Make | Laxmi En-Fab |
| Condition | New |
| Capacity | 30 - 1000 cubic meter |
| Color | As per standard |
| Autoclave | 2 - 6 number |
| Automatic | Fully automatic if required |
| Warranty | 1 Year |
Plant and system
1. RAW MATERIAL PREPARATION
A ball mill wet-grinds the quartz sand with water to a sand slurry. The sand slurry is stored in slurry tanks and pumped into the slurry weighing hopper in the mixer tower. The binders are stored in silos. It is also possible to mill the anhydrite together with the sand in the ball mill. The aluminum powder or paste is prepared in a separate building where it is dispersed in water.
All the components are accurately weighed and are released into the mixer in a pre-defined order. The LAXMI recipe and temperature control system constantly monitors this process.
LAXMI also has the knowledge and the experience to produce AAC with alternative raw materials, for example with fly ash
2. CASTING, RISING/PRE-CURING AND MOULD CIRCULATION
The mould consists of four fixed sides and one detachable platform. The inner mould surfaces are covered with demoulding release oil before casting. This oil is applied either manually. The mix is then poured into the mould. A transfer platform transports the filled casting mould to the closed and heated pre-hardening area, also called the Pre-curing room. Due to the alkaline reaction of the aluminium in the slurry, many small bubbles develop in the compound. At the same time, the cake begins to harden. After a waiting time of approx. 2 - 3 hours, the preset "green strength" (cutting strength) is reached. The waiting time depends on the temperature in the Pre-curing room, but also on the quality of the raw materials used and the chosen recipe.
3. TILTING
The tilting crane tilts the mould by 90 Degree. The Tilting crane unlocks the mould and removes the mould body, so that the cake remains on Side plate for cutting. This tilting system has proven to be the safest method for tilting the cake into the vertical cutting position, as the cake is remaining on Side plate for the cutting process.
4. CUTING
The cake in cut by high precision cutting machines. Cutting is done by pneumatically tensioned cutting wires. As the aerated concrete block stands upright, it is possible to use short cutting wires. The horizontal cutter and vertical cutter cut the block length and width. All waste material generated in the cutting process is collected in a basin underneath the cutting line, recycled, and returned to the production process.
5. AUTOCLAVING
After cutting, the green cakes are grouped on steam car by crane. The aerated concrete is hardened under steam pressure in special, sealed pressure vessels, the autoclaves, thereby achieving its final strength. The steam pressure is approx. 12 bar, the temperature approx. 192 Degree C. Usually, the hardening time is between 10 and 12 hours. The used steam for the hardening process in the autoclaves is generated in a steam boiler plant. Usually, high-capacity steam boilers that are operated by coal or wood are used to generate the steam.
Product specification
Laxmi En Fab Pvt. Ltd. Manufacture different capacity AAC plant like
- 35 CM - expandable up to 105 CM
- 120 CM - expandable up to 300 CM
- 300 CM - expandable up to 500 CM
500 CM - expandable up to 1000 CM
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Capacity | As per customer requirement |
| Model/Type | 30-500 cubic meter |
| Brand/Make | Laxmi En-Fab |
| Condition | New |
| Color | As per standard |
| Autoclave | As per plant capacity |
| Automatic | Fully automatic if required |
| Overview | ||||||
| Project Proposal of AAC Production Line AAC Plant Annual out put 50,000-300,000m3 Production Technique 1. Product Principle 1) Technology Orientation Production and application of aerated concrete has a history more than 40 years in China. Viewing from technology point, high quality products can use 3mm special sand slurry technology to meet the construction requests and 50% energy saving goals. (When mortar joint is less than 3mm, take thermal conductivity coefficient of wall as 1; when mortar joint is more than 3mm, take thermal conductivity coefficient of wall as 1.5). Based on the history of the aerated concrete development, only high quality products can bring a prosperous market. Thus, the technology orientation of this scheme is high-class products according to China Standard GB11968-2006. 2) Production Capacity The product is aerated concrete block and the output is 150,000m3 per year. The first phase can be equipped according to 100,000m3 per year. There is a reservation of plate in consideration of user's need. 3) Product Specification Products conform to requirement of 04~07 grade blocks stated in GB11968-2006. General Specifications of Aerated Concrete Blocks | ||||||
| Process Flow | ||||||
| Main Equipment | ||||||
| ||||||
| Other Equipment | ||||||
| 1.Disk feeder 2.Belt scale 3.Belt conveyor 4.Pulping machine for sand after mill 5.Slurry pump 6.Slurry tank 7.Dust collector 8.Funnel style elevator for lime 9.Belt balance 10.Spiral conveyor etc. | ||||||
| Technical Parameter | ||||||
| The formulation of aerated concrete of 600kg/m3 absolute dry volume weight is: Sand : Quick Lime : Cement : Gypsum = 68 : 20 : 10 : 2 Aluminum accounts for 0.074% of the total volume of dry materials; Ratio of water to material: 0.6~0.65. | ||||||
| Application Range | ||||||
| Autoclaved Aerated Concrete AAC Production Line AAC Plant used for products of AAC. | ||||||
| Operation Instruction | ||||||
| One-shift production may be put into practice when piecework system is carried out in the enterprise, but working hours must be prolonged and workers of the shift must be increased, and also labor protection should be done well. If four autoclaves are arranged in Phase One, fixed persons are organized in one shift |
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Capacity | As per customer requirement |
| Model/Type | 30-500 cubic meter |
| Brand/Make | Laxmi En-Fab |
| Condition | New |
| Color | As per standard |
| Autoclave | As per plant capacity |
| Automatic | Fully automatic if required |
Batching System
Pouring & mixing machine is the main equipments in Workshop section of batching pouring covering by The AAC production line. After being metered, various Kinds of raw material and water will be poured into the Cylinder of this pouring & mixing machine, and then All of them will be mixed together into the expected Slurry which will be proper for subsequent pouring. Upon opening the discharge butterfly valve, the slurry will be poured into the mould for pre-curing.
Tilting Crane
Tilting crane turns the block (with mould and side plate) by 90 degrees in air, then hanging on cutting platform or cutting car, to de-mould and cut. In addition, group moulds after de-moulding and side plates of returning back. After grouping, they are hung to pouring return line to carry cycle pouring.
Grouping Crane
After Cutting, Semi-product crane hand blocks on steam curing car, and group before into autoclave. This device have simple structure, suitable operation good quality & easy to maintain. Grouping crane transfer cake, steam trolley, side plate at proper requires position without damaging cake.
Mould Box
Mould is the key equipment included in the AAC production line. When the slurry is poured into mould, it will be subject to pre-curing with the occurrence of foaming then the “cake” ready for subsequent cutting will be available.
Side Plate
Side plate is the tool that matched with mould box for pouring & pre-curing process. And also carrying cake for finished cutting & go into the autoclave. We can also say that Side plate is used for carrying AAC block to cut stack and steam.
Steam Trolley
The Steam trolley is the tool carrying the mould box side plates as well as the block body out of the autoclave. Steam trolley hold in high temperature & pressure so required high temperature bearing as well as heavy structure.
Cutting Machine
Cutting machine is the key equipment in the AAC Production line, the working Principle is the tiling hanger turns the mould 90 degrees in the air, open the mould and takes block onto the cutting cart together with the side plate. The cutting car was driven by the motor. The block would be driven for horizontal and vertical cutting. The cutting cart will move to semi-finished product hoister, and the hoister loads the cut block to trolley in front of the autoclave for grouping. The cutting cart will back for new round cutting
Autoclave
AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most devices for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure.AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapor.
The Main Parts are made by Autoclave Body, Cover, Hand-Operated reducer, Safe Blocking Device, Support Saddle, and Valve Meter etc. The body is a principle and cylindrical device made of steel. We fabricate a comprehensive range of Autoclaves which are preferred for their high tensile strength and better service life. Fabricated with the aid of advanced technology, these devices are minutely tested on quality grounds for ensuring better results.
Slurry Making Pit
It is a Fly Ash Slurry Tank in which we stored fly ash Slurry with law rotate speed, so it can keep slurry from precipitating.
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Unit |
| Color | Grey |
| Annual Capacity | 50,000 m3/year |
| Power | 400 kW |
| Cycle Time | 10 hours |
| Capacity (bricks per hour) | 500-1000, 1000-1500 |
| Automation Grade | Automatic |
| Brick Type | Solid, Solid |
| Tolerance | 0.5 mm, 1 mm |
Laxmi EN-Fab designs and manufactures AAC lightweight block making plant, to meet the specific requirements of the market and customers. As a new building material, AAC lightweight block production line fulfills the demand of concrete industry, which requires to save the natural resources and protect the environment. With Germany technology and our own R&D, we provide our customers state-of-the-art AAC lightweight block making plant.
AAC is produced out of a mix of cement, lime, fly ash, gangue, river sand and aluminum powder etc., through batching, mixing, casting, cutting and autoclaving. AAC has the advantages of extremely lightweight, high compressive strength, excellent thermal insulation, great acoustic insulation and high fire resistance. AAC can be produced in a large variety of sizes, from stand blocks to large reinforced panels, and it can be cut, sawn, drilled, nailed and milled like wood, making it an extremely workable product. AAC is environment-friendly and new building material.
Additional Information:
Laxmi EN-Fab designs and manufactures AAC lightweight block making plant, to meet the specific requirements of the market and customers. As a new building material, AAC lightweight block production line fulfills the demand of concrete industry, which requires to save the natural resources and protect the environment. With Germany technology and our own R D, we provide our customers state-of-the-art AAC lightweight block making plant.
AAC is produced out of a mix of cement, lime, fly ash, gangue, river sand and aluminium powder etc., through batching, mixing, casting, cutting and autoclaving. AAC has the advantages of extremely light weight, high compressive strength, excellent thermal insulation, great acoustic insulation and high fire resistance. AAC can be produced in a large variety of sizes, from stand blocks to large reinforced panels, and it can be cut, sawn, drilled, nailed and milled like wood, making it an extremely workable product. AAC is environment-friendly and new building material.
Annual Capacity (300 days) | Power | Daily Capacity | Cycle Time | No. of Autoclaves |
50,000 m3/year | 400 kW | 166 m3/day | 10 hours | 2 (¢2 × 26.5) |
100,000 m3/year | 500 kW | 333 m3/day | 10 hours | 4 (¢2 × 26.5) |
150,000 m3/year | 630 kW | 500 m3/day | 10 hours | 6 (¢2 × 26.5) |
200,000 m3/year | 720 kW | 666 m3/day | 10 hours | 8 (¢2 × 26.5) |
300,000 m3/year | 1,186 kW | 1,000 m3/day | 10 hours | 8 (¢2.85 × 32.5) |
*Theoretical output with suitable aggregates and materials. | ||||
Advantages
Large variety of sizes: AAC lightweight block production line enjoys a large variety of sizes, from standard blocks to large reinforced panels.
Excellent thermal insulation: It achieves very high thermal energy efficiency due to its very low thermal conductivity. This benefits the saving on heating and cooling costs.
Extremely light weight: It weighs approximately 50% less than other comparable building products.
High compressive strength: Its solid structure makes it highly load bearing. The entire surface area is used in structural calculations to improve its strength.
High dimensional accuracy: Thanks to its dimensional accuracy, AAC is extremely easy to install, as no thick mortar is required.
Great acoustic insulation: Its porous structure provides a high acoustic insulation.
High fire resistance: It has an extremely high fire rating of at least 4 hours and more.
Termite resistance: It cannot be damaged by termites or insects.
High workability: Thanks to its excellent size/weight ratio, the construction with AAC is very rapid. Although AAC is a solid building material, it can be cut, sawn, drilled, nailed and milled like wood. This benefit makes it an extremely workable product.
Additional Information:
Product Details:
| Power Consumption | 380V |
| Brand | Laxmi En-Fab |
| Production Capacity | 50000m3-300000m3/year |
Additional Information:
Product Details:
| Minimum Order Quantity | 1 Piece |
| Power Consumption | 400-1000 Kw |
| Model/Type | AAC block making machine |
| Capacity | 50,000-350,000 m |
| Voltage | 220 V |
Additional Information: