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AAC Block Machine

Overview
Project Proposal of AAC Production Line AAC Plant
Annual out put 50,000-300,000m3 Production Technique
1. Product Principle
1) Technology Orientation
Production and application of aerated concrete has a history more than 40 years in China. Viewing from technology point, high quality products can use 3mm special sand slurry technology to meet the construction requests and 50% energy saving goals. (When mortar joint is less than 3mm, take thermal conductivity coefficient of wall as 1; when mortar joint is more than 3mm, take thermal conductivity coefficient of wall as 1.5). Based on the history of the aerated concrete development, only high quality products can bring a prosperous market. Thus, the technology orientation of this scheme is high-class products according to China Standard GB11968-2006.
2) Production Capacity
The product is aerated concrete block and the output is 150,000m3 per year. The first phase can be equipped according to 100,000m3 per year. There is a reservation of plate in consideration of user's need.
3) Product Specification
Products conform to requirement of 04~07 grade blocks stated in GB11968-2006.General Specifications of Aerated Concrete Blocks
Process Flow


Main Equipment
1.Cutting Machine
4.Jaw Crusher
2.Ball Mill
5.Side Panel
3.Autoclave
6.Mould
Other Equipment
1.Disk feeder2.Belt scale3.Belt conveyor4.Pulping machine for sand after mill5.Slurry pump6.Slurry tank7.Dust collector8.Funnel style elevator for lime9.Belt balance10.Spiral conveyoretc.
Technical Parameter
The formulation of aerated concrete of 600kg/m3 absolute dry volume weight is:Sand : Quick Lime : Cement : Gypsum = 68 : 20 : 10 : 2Aluminum accounts for 0.074% of the total volume of dry materials;Ratio of water to material: 0.6~0.65.
Application Range
Autoclaved Aerated Concrete AAC Production Line AAC Plant used for products of AAC.
Operation Instruction
One-shift production may be put into practice when piecework system is carried out in the enterprise, but working hours must be prolonged and workers of the shift must be increased, and also labor protection should be done well. If four autoclaves are arranged in Phase One, fixed persons are organized in one shift

AAC Mould Side Plate

  • AAC Mould Side Plate
  • AAC Mould Side Plate
  • AAC Mould Side Plate
  • AAC Mould Side Plate
AAC Mould Side Plate
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Product Brochure

Capacity30 m3, As per requirement
MaterialMS
Power Requirement100 - 600 HP
Automation GradeAutomatic
Surface TreatmentPolished
HeightUp to 3 feet

Our organization is engaged in providing excellent array of AAC Block Manufacturing Plant in the industry. These consultancy in AAC block plant which we offer best for companies who are planning to construct and fabricate very efficient and highly functional space for various applications. Our consultancies in AAC Block Manufacturing Plants are executed by our highly knowledgeable and well experienced professionals. We offer continuously communicate and work closely with our clients to ensure excellent AAC Block Manufacturing Plants are established according to requirements.

We are the leading supplier of AAC Mould Side Plate made available to our clients at competitive prices. Materials slurry can be held in the merging in the mould and the side plates in AAC plant. After settling, curing and foaming it can be solidified into the blank. The side plate can bear the blank which shall be cut by the cutting machinery, and fed into the autoclave to be hardened together with the hardening car. The AAC Equipment, hardening car is a carrier which carries the side plates and the blank to enter and leave the autoclave.



Additional Information:

  • Pay Mode Terms: T/T (Bank Transfer)
  • Production Capacity: 3 month
  • Delivery Time: 2 month

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AAC Panel Plant

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AAC Panel Plant
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Product Brochure

Capacity1000 Blocks per Hour
Automation GradeAutomatic
Autoclave2- 6
AutomaticFull automation
Production Capacity30 - 1000 CM
BrandLaxmi EN -Fab
Brick TypeLight Weight
Power Consumption100 - 600 KW

Our organization is engaged in providing excellent array of AAC Block Manufacturing Plant in the industry. These consultancy in AAC block plant which we offer best for companies who are planning to construct and fabricate very efficient and highly functional space for various applications. Our consultancies in AAC Block Manufacturing Plants are executed by our highly knowledgeable and well experienced professionals. We offer continuously communicate and work closely with our clients to ensure excellent AAC Block Manufacturing Plants are established according to requirements.



Additional Information:

  • Production Capacity: 30 - 1000 CM
  • Delivery Time: Ready awailable

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AAC Plant Cost

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Product Brochure

Capacity500-1000 Blocks per hour
Power100-600 kw
MethodAutoclave Aerated
Automation GradeFully Automatic
Production Capacity30-1000 cm
Brandlaxmi en-fab pvt ltd
Brick TypeLight Weight
Power Consumption100-600 kw

Our organization is engaged in providing excellent array of AAC Block Manufacturing Plant in the industry. These consultancy in AAC block plant which we offer best for companies who are planning to construct and fabricate very efficient and highly functional space for various applications. Our consultancies in AAC Block Manufacturing Plants are executed by our highly knowledgeable and well experienced professionals. We offer continuously communicate and work closely with our clients to ensure excellent AAC Block Manufacturing Plants are established according to requirements.

Autoclaved aerated concrete (AAC)is the material of choice for building applications, such as residential, commercial, industrial and agricultural buildings, hotels, schools and hospitals, etc., - an excellent building material for all climatic conditions. It is used for all walls, external or internal, loadbearing or non-loadbearing walls, basement walls, infill walls to framed structures, party walls, fire break walls, etc.

 

Product specification

 

Laxmi En Fab Pvt. Ltd. Manufacture different capacity AAC plant like

- 35 CM – expandable up to 105 CM

- 120 CM – expandable up to 300 CM

- 300 CM – expandable up to 500 CM

- 500 CM – expandable up to 1000 CM

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AAC Block Equipment

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  • AAC Block Equipment
  • AAC Block Equipment
  • AAC Block Equipment
  • AAC Block Equipment
  • AAC Block Equipment
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  • AAC Block Equipment
  • AAC Block Equipment
  • AAC Block Equipment
  • AAC Block Equipment
  • AAC Block Equipment
AAC Block Equipment
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Product Brochure

Production Capacity30 - 1000 CM, 50 m3
Power Requirement100 - 600 HP
Automation GradeAutomatic
Autoclave2-6
AutomaticFully automation
BrandLaxmi En-Fab Pvt. Ltd.

Our organization is engaged in providing excellent array of AAC Block Manufacturing Plant in the industry. These consultancy in AAC block plant which we offer best for companies who are planning to construct and fabricate very efficient and highly functional space for various applications. Our consultancies in AAC Block Manufacturing Plants are executed by our highly knowledgeable and well experienced professionals. We offer continuously communicate and work closely with our clients to ensure excellent AAC Block Manufacturing Plants are established according to requirements.



Additional Information:

  • Production Capacity: 30-1000 cm
  • Delivery Time: 2 month

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AAC Plant Manufacturer In India

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Product Brochure

Capacity100 m3
Autoclave2-6
AutomaticFull Automation
Production Capacity30-1000 CM
BrandLaxmi En-Fab Pvt Ltd
Power Consumption100-600 HP
motorSiemens
Our organization is engaged in providing excellent array of AAC Block Manufacturing Machine in the industry. These consultancy in AAC block plant which we offer best for companies who are planning to construct and fabricate very efficient and highly functional space for various applications. Our consultancies in AAC Block Manufacturing Machine is executed by our highly knowledgeable and well experienced professionals. We offer continuously communicate and work closely with our clients to ensure excellent AAC Block Manufacturing Machine is established according to requirements

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AAC Block Cutting Machine

  • AAC Block Cutting Machine
  • AAC Block Cutting Machine
  • AAC Block Cutting Machine
  • AAC Block Cutting Machine
  • AAC Block Cutting Machine
  • AAC Block Cutting Machine
  • AAC Block Cutting Machine
AAC Block Cutting Machine
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Product Brochure

Minimum Order Quantity1 Unit
Capacity1500 Blocks per Hour
Automation GradeAutomatic
Autoclave2-6
BrandLaxmi En-Fab Pvt Ltd
Automaticfull automation
Brick TypeLight Weight

Our organization is engaged in providing excellent array of AAC Block Manufacturing Machine in the industry. These consultancy in AAC block plant which we offer best for companies who are planning to construct and fabricate very efficient and highly functional space for various applications. Our consultancies in AAC Block Manufacturing Machine is executed by our highly knowledgeable and well experienced professionals. We offer continuously communicate and work closely with our clients to ensure excellent AAC Block Manufacturing Machine is established according to requirements.



Additional Information:

  • Production Capacity: 30-1000 cm

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AAC Plant Manufacturer

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Product Brochure

Capacity50 m3
Autoclave2-6
Automaticfully automation
Production Capacity30-1000 cm
BrandLaxmi En-Fab Pvt Ltd
Brick TypeLight Weight
Power Consumption100-600 kw
Our organization is engaged in providing excellent array of AAC Block Manufacturing Machine in the industry. These consultancy in AAC block plant which we offer best for companies who are planning to construct and fabricate very efficient and highly functional space for various applications. Our consultancies in AAC Block Manufacturing Machine is executed by our highly knowledgeable and well experienced professionals. We offer continuously communicate and work closely with our clients to ensure excellent AAC Block Manufacturing Machine is established according to requirements

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AAC Tilting Machine

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  • AAC Tilting Machine
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AAC Tilting Machine
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Product Brochure

Capacity50 m3
Usage/ApplicationIndustrial
BrandLaxmi En Fab
Automation GradeAutomatic
Country of OriginMade in India
Our organization is engaged in providing excellent array of AAC Block Manufacturing Machine in the industry. These consultancy in AAC block plant which we offer best for companies who are planning to construct and fabricate very efficient and highly functional space for various applications. Our consultancies in AAC Block Manufacturing Machine is executed by our highly knowledgeable and well experienced professionals. We offer continuously communicate and work closely with our clients to ensure excellent AAC Block Manufacturing Machine is established according to requirements

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Autoclaved Aerated Concrete Plant

  • Autoclaved Aerated Concrete Plant
  • Autoclaved Aerated Concrete Plant
  • Autoclaved Aerated Concrete Plant
  • Autoclaved Aerated Concrete Plant
  • Autoclaved Aerated Concrete Plant
  • Autoclaved Aerated Concrete Plant
  • Autoclaved Aerated Concrete Plant
  • Autoclaved Aerated Concrete Plant
Autoclaved Aerated Concrete Plant
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Product Brochure

Minimum Order Quantity1 Unit
Capacity50 m3
Usage/ApplicationIndustrial
BrandLaxmi En-Fab
Power500 Kw
Warranty1 Year
Moulding Cycle15 - 20 s

Plant and system 

1. RAW MATERIAL PREPARATION

A ball mill wet-grinds the quartz sand with water to a sand slurry. The sand slurry is stored in slurry tanks and pumped into the slurry weighing hopper in the mixer tower. The binders are stored in silos. It is also possible to mill the anhydrite together with the sand in the ball mill. The aluminum powder or paste is prepared in a separate building where it is dispersed in water.

All the components are accurately weighed and are released into the mixer in a pre-defined order. The LAXMI recipe and temperature control system constantly monitors this process.

LAXMI also has the knowledge and the experience to produce AAC with alternative raw materials, for example with fly ash

2. CASTING, RISING/PRE-CURING AND MOULD CIRCULATION

The mould consists of four fixed sides and one detachable platform. The inner mould surfaces are covered with demoulding release oil before casting. This oil is applied either manually. The mix is then poured into the mould. A transfer platform transports the filled casting mould to the closed and heated pre-hardening area, also called the Pre-curing room. Due to the alkaline reaction of the aluminium in the slurry, many small bubbles develop in the compound. At the same time, the cake begins to harden. After a waiting time of approx. 2 - 3 hours, the preset "green strength" (cutting strength) is reached. The waiting time depends on the temperature in the Pre-curing room, but also on the quality of the raw materials used and the chosen recipe.

3. TILTING

The tilting crane tilts the mould by 90 Degree. The Tilting crane unlocks the mould and removes the mould body, so that the cake remains on Side plate for cutting. This tilting system has proven to be the safest method for tilting the cake into the vertical cutting position, as the cake is remaining on Side plate for the cutting process.

4. CUTING

The cake in cut by high precision cutting machines. Cutting is done by pneumatically tensioned cutting wires. As the aerated concrete block stands upright, it is possible to use short cutting wires. The horizontal cutter and vertical cutter cut the block length and width. All waste material generated in the cutting process is collected in a basin underneath the cutting line, recycled, and returned to the production process.

5. AUTOCLAVING

After cutting, the green cakes are grouped on steam car by crane. The aerated concrete is hardened under steam pressure in special, sealed pressure vessels, the autoclaves, thereby achieving its final strength. The steam pressure is approx. 12 bar, the temperature approx. 192 Degree C. Usually, the hardening time is between 10 and 12 hours. The used steam for the hardening process in the autoclaves is generated in a steam boiler plant. Usually, high-capacity steam boilers that are operated by coal or wood are used to generate the steam.

 

Product specification

Laxmi En Fab Pvt. Ltd. Manufacture different capacity AAC plant like

- 35 CM - expandable up to 105 CM

- 120 CM - expandable up to 300 CM

- 300 CM - expandable up to 500 CM

- 500 CM - expandable up to 1000 CM

Additional Information:

  • Pay Mode Terms: T/T (Bank Transfer)
  • Production Capacity: 30 - 1000 CM
  • Delivery Time: 3 month

View Complete details

Yes! I am Interested Request a call back

AAC Machine Manufacturers

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  • AAC Machine Manufacturers
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AAC Machine Manufacturers
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Price on Request

Product Brochure

Minimum Order Quantity1 Unit
Automation GradeFully Automatic
MethodAutoclave Aerated
Brandlaxmi en-fab pvt ltd
Brick TypeLight Weight
Power Consumption100-600 kw
Our organization is engaged in providing excellent array of AAC Block Manufacturing Machine in the industry. These consultancy in AAC block plant which we offer best for companies who are planning to construct and fabricate very efficient and highly functional space for various applications. Our consultancies in AAC Block Manufacturing Machine is executed by our highly knowledgeable and well experienced professionals. We offer continuously communicate and work closely with our clients to ensure excellent AAC Block Manufacturing Machine is established according to requirements

View Complete details

Yes! I am Interested Request a call back

AAC Block Machine

  • AAC Block Machine
  • AAC Block Machine
  • AAC Block Machine
  • AAC Block Machine
  • AAC Block Machine
  • AAC Block Machine
  • AAC Block Machine
  • AAC Block Machine
  • AAC Block Machine
  • AAC Block Machine
  • AAC Block Machine
  • AAC Block Machine
  • AAC Block Machine
AAC Block Machine
Get Best Quote
Price on Request

Product Brochure

Automation GradeFully Automatic
MethodAutoclave Aerated
Warranty1 Year
Production Capacity30-1000 cm
BrandLaxmi En-Fab Pvt Ltd
Power Consumption100-600 kw
Our organization is engaged in providing excellent array of AAC Block Manufacturing Machine in the industry. These consultancy in AAC block plant which we offer best for companies who are planning to construct and fabricate very efficient and highly functional space for various applications. Our consultancies in AAC Block Manufacturing Machine is executed by our highly knowledgeable and well experienced professionals. We offer continuously communicate and work closely with our clients to ensure excellent AAC Block Manufacturing Machine is established according to requirements

View Complete details

Yes! I am Interested Request a call back

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