Laxmi En-fab Private Limited
Laxmi En-fab Private Limited
Vatva, Ahmedabad, Gujarat
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Block Making Machine

Product description

Autoclaved aerated concrete (AAC)is the material of choice for building applications, such as residential, commercial, industrial and agricultural buildings, hotels, schools and hospitals, etc., - an excellent building material for all climatic conditions. It is used for all walls, external or internal, loadbearing or non-loadbearing walls, basement walls, infill walls to framed structures, party walls, fire break walls, etc.

Product specification

Laxmi En Fab Pvt. Ltd. Manufacture different capacity AAC plant like

-35 CM – expandable up to 105 CM

-120 CM – expandable up to 300 CM

-300 CM – expandable up to 500 CM

-500 CM – expandable up to 1000 CM

Mould for AAC Plant

Mould for AAC Plant
  • Mould for AAC Plant
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Approx. Price: Rs 1 Lakh / PieceGet Latest Price

Product Details:

Minimum Order Quantity1 Piece
BrandLaxmi En-Fab
Automation GradeSemi-Automatic
DesignStandard
Shaping ModeFabricated
Warranty1 Year
SpareAvailable

AAC Mould is used to AAC Plant, AAC Block Machine, foam block machine, autoclave aerated concrete block machine. Slurry could be held in the combining of mould and side plate .After curing it would be solidified into block .The side plate could load the block which shall be cut by cutting machine and feed into autoclave to be hardened together with the trolley. This AAC mould has 4 side plates and a bottom plate, all of the side plates can be opened. When the block is stiff enough to be cut, the side plates of the mould are opened by hand or machine and the mould is moved on cutting line also, after AAC MOULD cutting ,the block with mould is moved down from cutting line.Its also known as Mould box for aac plant, Mould box for light weight brick, Mould box of block making machine, Mould box manufacture in india.
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Autoclave For AAC Plant

Autoclave For AAC Plant
  • Autoclave For AAC Plant
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Approx. Price: Rs 80 Lakh / SetGet Latest Price

Product Details:

Minimum Order Quantity1 Set
BrandLaxmi En-Fab
Automation GradeSemi Automatic, Manual, Fully Automatic
Warranty1 Year
InstallationYes
Mount TypeFloor Mounted Autoclave, Table Top Autoclave
ControlsCentralized
ServiceAvailable after sales service

Autoclave for AAC Plant

AAC Autoclave is a kind of large-scale steam equipment. Autoclave is one of the most device for the AAC process which can effect the Strength and Comprehensiveness Quality of the products by Steam-Curing and High Pressure.
It can be used to steam sand Lime Brick, Fly Ash Brick, Slag Brick, Aerated Concrete Block, New Light Wall materials, Cement Pile and other Cement products, Autoclave Maintenance.
AAC Autoclave is the Pressure Vessel and Key equipment in the production of Aerated Concrete and Autoclaved Brick. It is applicable for curing the cut body or brick under High Temperature and High Pressure. The working medium is Saturated Water Vapor.

Welding Quality:

  •  Shell joints welding are done by (SAW) Submerged Arc Welding Process because blow will not create in joints.
  •  Welding Quality is checked by X-Ray Test to get positive report.
  •  Shell Legs had been TIG Welding and it is not merge in R.C.C. Column.

3. Autoclave Features:

  •  Corrosion Resistant
  •  Low maintenance cost
  •  Leak and Scratch proof
  •  Rust Proof finishing
  •  Sturdy Construction
  •  Eliminates opening unit under pressure
  •  Easy to Install
  •  High limit Safety
  •  Door Safety Interlock

4. After-Sales Service:

  •  Provide reasonable suggestions for production line of autoclave of users to yield the greatest efficiency of equipments.
  •  Freely direct position, installation, debugging, and on-site training to use normally, and direct users to use autoclave safely, high efficiently, and conveniently.
  •  Review clients for usage of autoclave.
  •  Provide quick-wear parts and spare parts.
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AAC Fly Ash Silo

AAC Fly Ash Silo
  • AAC Fly Ash Silo
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Approx. Price: Rs 4.5 Lakh / UnitGet Latest Price

Product Details:

Minimum Order Quantity1 Unit
Storage Capacity150-200 ton, 200-250 ton, 100-150 ton, >250 ton
Storage MaterialFly Ash, Limestone
Height40-50 feet, >50 feet
Capacity >40, 30-40 ton

The AAC fly-ash Powder and cement silo storage, conveying system manufactured by Laxmien fab is designed and developed using advanced technology. In compliance with set international standards, these systems are durable in performance, reliable and trouble free in operations and require negligible maintenance. The efficient system is also customized as specified by the customer
In order to cater to the requirements of construction, engineering and process industries, we have come up with an exclusive range of Cement, Flyash, Limestone Silos that is manufactured from very high quality Structural raw material make of suppliers Storage of Cement, Flyash, Limestone silos are available in 3200mm to 3700mm diameter and in the capacities of 50, 100, 200 and 300 tons. These silos are manufactured in customized specifications as per our client needs and requirements

We are one of the well recognized Manufactures, Exporter and Suppliers of AAC Fly ash.
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AAC Plant

AAC Plant
  • AAC Plant
  • Plant
  • AAC Plant
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Approx. Price: Rs 100 Lakh / UnitGet Latest Price

Product Details:

Minimum Order Quantity1 Unit
Power Consumption200kw
Voltage220V/380V
ColorBlue
AutomaticYes

Plant and system

1. RAW MATERIAL PREPARATION

A ball mill wet-grinds the quartz sand with water to a sand slurry. The sand slurry is stored in slurry tanks and pumped into the slurry weighing hopper in the mixer tower. The binders (lime, cement and anhydrite) are stored in silos. It is also possible to mill the anhydrite together with the sand in the ball mill. The aluminum powder or paste is prepared in a separate building where it is dispersed in water. All the components are accurately weighed and are released into the mixer in a pre-defined order. The LAXMI recipe and temperature control system constantly monitors this process.

 

2. CASTING, PRE-CURING AND MOULD CIRCULATION

The mould consists of four fixed sides and one detachable platform. The inner mould surfaces are covered with demoulding release oil before casting. This oil is applied either manually. The mix is then poured into the mould. A transfer platform transports the filled casting mould to the closed and heated pre-hardening area, also called the Pre-curing room. Due to the alkaline reaction of the aluminium in the slurry, many small bubbles develop in the compound. At the same time, the cake begins to harden. After a waiting time of approx. 2 – 3 hours, the preset "green strength" is reached.

3. TILTING

The tilting crane tilts the mould by 90°. The Tilting crane unlocks the mould and removes the mould body, so that the cake remains on Side plate for cutting. This tilting system has proven to be the safest method for tilting the cake into the vertical cutting position, as the cake is remaining on Side plate for the cutting process.

4. CUTING

The cake in cut by high precision cutting machines. Cutting is done by pneumatically tensioned cutting wires. As the aerated concrete block stands upright, it is possible to use short cutting wires. The horizontal cutter and vertical cutter cut the block length and width. All waste material generated in the cutting process is collected in a basin underneath the cutting line, recycled, and returned to the production process.

 

5. AUTOCLAVING

After cutting, the green cakes are grouped on steam car by crane. The aerated concrete is hardened under steam pressure in special, sealed pressure vessels, the autoclaves, thereby achieving its final strength. The steam pressure is approx. 12 bar, the temperature approx. 192° C. Usually, the hardening time is between 10 and 12 hours. The used steam for the hardening process in the autoclaves is generated in a steam boiler plant.

 

Product specification

Laxmi En Fab Pvt. Ltd. Manufacture different capacity AAC plant like

- 35 CM – expandable up to 105 CM

- 120 CM – expandable up to 300 CM

- 300 CM – expandable up to 500 CM

- 500 CM – expandable up to 1000 CM

 

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Hitesh Patel (Director)
No. 25, Nilsin Plot, Phase I, G. I. D. C.
Vatva, Ahmedabad- 380001, Gujarat, India



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